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'62 Volvo 544 Red FOR SALE

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'78 Volvo 242

Save the 240!!!!

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1936 Volvo P51

The body work on this vehicle was so intensive, and so heavily documented that two pages had to be created for the pictures. To go to the most current pictures, click Next Page

 

 

3/15/05

The gas cap filler enclosure, terribly deteriorated, rusted to oblivian

New fashioned cover-obvious difference!

Left rear quarter, lower section-you can see the bondo that was used (pink material) as well as a line that indicates the false extension

A side view of that same rear quarter, with the filler removed

3/16/05

3/21/05

Inner wheel well, the lower rusted portion is removed

Same as previous picture, Hans is holding the piece that was cut out

3/22/05: Dog leg, outter flange rebuilt

3/29/05

Driver's side rear inner wheel well repair complete

Another view of the same

Rear quarter panel extension repair

Driver side inner rear quarter panel repair finished

Driver side rear body mount rusted around

Driver side rear inner quarter panel extension deteriorated

Passenger rear quarter panel repair complete, fender installed for fit

4/05/05

Driver side rear inner wheel well arch, lower repair

8/9/05: exhaust gasket competley rebuilt, and a remade stud (3rd from the left) with a helicoiled stud hole

8/11/05: Hans polishing the heater box after re-welding it

This is the heater core that the car came into the shop with. It wouldnt fit in the heater box-it measured 5 3/4 inches and the box only allows for

5 1/2

8/16/05: Fitting the rear fender

8/17/05: Right rear-finishing details of the fender well

We had to extend the rocker panel to fit the fenders

Created fender reinforcement flange

Same as the other side, had to extend the running board

This is the other side of the reinforced flange for the fender

8/23/05: Starting the bodywork on the right rear quarter panel

8/24: Fitting the fender to the driverside rear qurter

fender fitted to the quarter panel, body work is apparent here

Discovery of rust under the paint on the passenger side rocker panel

8/30/05: Passenger side, rear quarter panel body work

8/31:Fitting Fender

9/1: Hans doing the body work on the right rear fender

9/6: Stripping the passenger rear door

Driver side rear door stripped to metal

9/7: Body work being done on the driverside front fender

9/8: Passenger front fender as recieved, fitted to the car

Surface of the passenger side front fender, stripped, showing the deep rust pits

9/12 Body work on the passenger front fender

9/13: The next 4 pictures show the front dog leg exposed with all of the rust that was found and the previous (poor quality) work

9/14/05: Passengerside front dogleg cut open

Passenger patch inside the door opening

Passengerside, front, dogleg repaired

9/15: Driverside rear door being stripped

Driverside front and rear doors stripped and repaired

Hans stripping the grey paint from the body

9/20

Holes in the corner of the door, this shows the rusting through in detail

This is a shot of the bottom of the door, you can see the rust-through here as well

Rusted piece from the bottom corner of the door cut out

Door corner rust through and the rust cut out

repair panel made

repair panel welded into place

Door corner repair repair finished

extent of rust on the inside of the door, this shows the water line

The body, stripped of all grey paint

The chassis

The body, showing the repair work done on the rear quarter

Body work on the main body

Body work on the doors

Door in self etching primer

Pin holes in the door that showed up after sandblasting

Pin holes on the inside

Bottom of the door, rusty panel cut out

door, bottom repair panel is welded into place

The fenders in the final sealer

Door panel welded in and prepped for bodywork

work done on the door

The work is finished on the doors

Doors in primer

Trunk lid fits!